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Displaying items by tag: McWilliam Sailmakers

Kerry County Council approached McWilliam Sailmakers in Crosshaven to build and design new windmill sails for the Blennerville Windmill on Tralee Bay.

Restoration works on the windmill have already seen new wing frames built by Cedarlan Ltd, which has its own sailing connections through director Martin Lane who sails out of Schull with his Oceanis 331, Chatterbox. 

The new windmill sails are 16 square metres each, made from Tanbark Dacron cloth and specially designed to fit the new wings.

A closer view of one of the Tanbark Dacron cloth sail — note the twist towards the inside of the wingA closer view of one of the Tanbark Dacron cloth sail — note the twist towards the inside of the wing

Each sail is designed to be hoisted and dropped independently from the deck without going aloft, which is safer and quicker to do.

This commission has been a very specific project in how the sails will be used.

They are left on the wings resting against the whip (mast) of the wing, rolled up. And when they are out fully working, you need to use each opposite side to balance the windmill when opening and closing.

The windmill with reefed sails, with Barry Hayes of McWilliam Sailmakers beneathThe windmill with reefed sails, with Barry Hayes of McWilliam Sailmakers beneath

You can also reef each sail for specific wind conditions, taking one, two or three reefs in each sail or just having two sails out if get to 15 knots. Again you can reef these last two sails down as well depending on the wind you want the windmill working in. 

The windmill has a brake which allows you to stop each wing at deck level when you want to work on each sail.

All in all, it's been a highly interesting technical project for the Cork Harbour sailmakers, learning something very different in how working sails are used on a windmill.

Published in UK Sailmakers Ireland

Ireland's Trading Ketch Ilen

The Ilen is the last of Ireland’s traditional wooden sailing ships.

Designed by Limerick man Conor O’Brien and built in Baltimore in 1926, she was delivered by Munster men to the Falkland Islands where she served valiantly for seventy years, enduring and enjoying the Roaring Forties, the Furious Fifties, and Screaming Sixties.

Returned now to Ireland and given a new breath of life, Ilen may be described as the last of Ireland’s timber-built ocean-going sailing ships, yet at a mere 56ft, it is capable of visiting most of the small harbours of Ireland.

Wooden Sailing Ship Ilen FAQs

The Ilen is the last of Ireland’s traditional wooden sailing ships.

The Ilen was designed by Conor O’Brien, the first Irish man to circumnavigate the world.

Ilen is named for the West Cork River which flows to the sea at Baltimore, her home port.

The Ilen was built by Baltimore Sea Fisheries School, West Cork in 1926. Tom Moynihan was foreman.

Ilen's wood construction is of oak ribs and planks of larch.

As-built initially, she is 56 feet in length overall with a beam of 14 feet and a displacement of 45 tonnes.

Conor O’Brien set sail in August 1926 with two Cadogan cousins from Cape Clear in West Cork, arriving at Port Stanley in January 1927 and handed it over to the new owners.

The Ilen was delivered to the Falkland Islands Company, in exchange for £1,500.

Ilen served for over 70 years as a cargo ship and a ferry in the Falkland Islands, enduring and enjoying the Roaring Forties, the Furious Fifties, and Screaming Sixties. She stayed in service until the early 1990s.

Limerick sailor Gary McMahon and his team located Ilen. MacMahon started looking for her in 1996 and went out to the Falklands and struck a deal with the owner to bring her back to Ireland.

After a lifetime of hard work in the Falklands, Ilen required a ground-up rebuild.

A Russian cargo ship transported her back on a 12,000-mile trip from the Southern Oceans to Dublin. The Ilen was discharged at the Port of Dublin 1997, after an absence from Ireland of 70 years.

It was a collaboration between the Ilen Project in Limerick and Hegarty’s Boatyard in Old Court, near Skibbereen. Much of the heavy lifting, of frames, planking, deadwood & backbone, knees, floors, shelves and stringers, deck beams, and carlins, was done in Hegarty’s. The generally lighter work of preparing sole, bulkheads, deck‐houses fixed furniture, fixtures & fittings, deck fittings, machinery, systems, tanks, spar making and rigging is being done at the Ilen boat building school in Limerick.

Ten years. The boat was much the worse for wear when it returned to West Cork in May 1998, and it remained dormant for ten years before the start of a decade-long restoration.

Ilen now serves as a community floating classroom and cargo vessel – visiting 23 ports in 2019 and making a transatlantic crossing to Greenland as part of a relationship-building project to link youth in Limerick City with youth in Nuuk, west Greenland.

At a mere 56ft, Ilen is capable of visiting most of the small harbours of Ireland.

©Afloat 2020